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XH5LWEPN- 10-19-2008
No pics at them moment mate.

The crack is approx 25-30mm long going horizontaly across the top of where the clutch cable goes through.

Will be making up a steel support using approx 4mm thick steel plate that will go over the cable outlet and bolt to the firewall. Welded onto that will be a sleeve that will shroud the orignal clutch cable spout. This sleeve will now take the load of the clutch cable and spread it over the whole plate which wll be bolted at all four corners.

Should hopefully do the trick well.

Peeler- 10-19-2008
QUOTE (XH5LWEPN @ October 19, 2008 09:01 pm)
Well the ute wont be seeing the road for a while.

E-series firewalls FTL!!!

It hasnt let go completely but it has nice big f*** off crack in it. Me and my mate are designing (he will be manufacturing) a strengthening plate to fix it. Definately wont be hitting the strip untill its sorted.

a xd e f bracket can be bolted on the outside , if you remove the bit the cable runs threw , and drill a couple of holes for the bolts

XH5LWEPN- 10-19-2008
QUOTE (Peeler @ October 19, 2008 09:30 pm)
a xd e f bracket can be bolted on the outside , if you remove the bit the cable runs threw , and drill a couple of holes for the bolts

Cheers, got any pics/info on these XD-F brackets?

Peeler- 10-19-2008
any 6cyl xd xe with cable clutch will have one, it actually bolts on like the old clutch master did in the xb c , does that help

Peeler- 10-19-2008
i have one here do you need a pic

Xran- 10-19-2008
QUOTE (XH5LWEPN @ October 19, 2008 09:28 pm)
No pics at them moment mate.

The crack is approx 25-30mm long going horizontaly across the top of where the clutch cable goes through.

Will be making up a steel support using approx 4mm thick steel plate that will go over the cable outlet and bolt to the firewall. Welded onto that will be a sleeve that will shroud the orignal clutch cable spout. This sleeve will now take the load of the clutch cable and spread it over the whole plate which wll be bolted at all four corners.

Should hopefully do the trick well.

does this make any difference with the Mal Wood Clutch Pin vs factory-fitted pedal box?

ie will the pedal box prevent this from happening or is it just another e-series quirk that the clutch cable hole is made from paper?

XH5LWEPN- 10-19-2008
QUOTE (Peeler @ October 19, 2008 10:13 pm)
i have one here do you need a pic

Yeah mate if you could send a quick pic through that'd be great.

Cheers.

Peeler- 10-19-2008
take the cable holder out, sit this in there , have a look from inside the car to line it up properly drill the holes , bolt it up.
i have not got a pic of it fitted

user posted image

danc666- 10-19-2008
I had the same thing happen in my XG ute, i just welded the crack then welded a plate over the area. The plate was 65mm x 50mm x 3mm with a hole to go around the pipe i also welded it to the pipe. It is such a common problem that Ford made a kit to fix it. You'd be hard pressed to find one now tho and i can't remember the part number.

Hope you get it fixed soon mate!

XH5LWEPN- 10-20-2008
Cheers Peeler.

I think i will get my mate to make the one up we have designed, should look abit better and do the job well. Should probly make a few and sell them.

Hows this for F****g awesome pic!!!

user posted image

Little Blue ZH- 10-20-2008
Maaaaaaaaaaaaaate... That is an awesome picture! It shows just how ridiculously f***en straight that thing is! Me likes very much wadesta/thumbsup.gif .

XH5LWEPN- 10-20-2008
QUOTE (Little Blue ZH @ October 20, 2008 05:10 pm)
Maaaaaaaaaaaaaate... That is an awesome picture! It shows just how ridiculously f***en straight that thing is! Me likes very much wadesta/thumbsup.gif .

Haha, cheers mate, glad you like it.

PF-otog- 10-20-2008
QUOTE (XH5LWEPN @ October 20, 2008 05:00 pm)
Cheers Peeler.

I think i will get my mate to make the one up we have designed, should look abit better and do the job well. Should probly make a few and sell them.

Hows this for F****g awesome pic!!!

user posted image

OooOoo! Me likey wadesta/thumbsup.gif looks mint!

XH5LWEPN- 10-20-2008
QUOTE (PF-otog @ October 20, 2008 06:27 pm)
OooOoo! Me likey wadesta/thumbsup.gif looks mint!

Cheers.

Another,

user posted image

Little Blue ZH- 10-20-2008
Stop it! You're making me jealous wadesta/blush.gif

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